Abbott i1000SR - Preventative Maintenance Checklist
i1000SR Preventative Maintenance Procedure
| Customer Name Customer Number City | Serial Number | Serial Number |
|---|---|---|
| Pre-site Investigative Procedures | Pre-site Investigative Procedures | Completed |
| Interview customer for any on-going issues and order parts as necessary. Note: If the instrument is experiencing ongoing assay imprecision or accuracy issues, perform | Interview customer for any on-going issues and order parts as necessary. Note: If the instrument is experiencing ongoing assay imprecision or accuracy issues, perform | |
| Ensure PM parts are available per the parts list at the end of this procedure. | Ensure PM parts are available per the parts list at the end of this procedure. | |
| Verify Abbott Link connection status & review message history log for issues. | Verify Abbott Link connection status & review message history log for issues. | |
| On-site Investigative Procedures | On-site Investigative Procedures | Completed |
| Verify TSB status of instrument. | Verify TSB status of instrument. | |
| Verify customer has performed a recent software back-up and current system back-up CD is available. Perform system backup, if needed (M&D 6004) | Verify customer has performed a recent software back-up and current system back-up CD is available. Perform system backup, if needed (M&D 6004) | |
| Review Maintenance & Message History Logs and advise customer on performance of customer maintenance procedures and inventory of customer maintenance parts. The removal and replacement instructions for L/N parts are available on the System Control Center (SCC) in the online Operations Manual. Note: Follow local Service Organization processes if it is necessary to charge customer for LN | Review Maintenance & Message History Logs and advise customer on performance of customer maintenance procedures and inventory of customer maintenance parts. The removal and replacement instructions for L/N parts are available on the System Control Center (SCC) in the online Operations Manual. Note: Follow local Service Organization processes if it is necessary to charge customer for LN | |
| SCC / Module Shutdown | SCC / Module Shutdown | Completed |
| Perform unload of reagent kits from reagent carousel. Store in refrigerated area. | Perform unload of reagent kits from reagent carousel. Store in refrigerated area. | |
| Check reagent cover LEDs on reagent distribution board to verify reagent cover battery condition. Blinking ALIVE (upper) & STATUS (lower) LEDs indicate battery needs to be replaced NOTE: Replacement batteries (type BR2032) are not stocked by Abbott & should be sourced locally | Check reagent cover LEDs on reagent distribution board to verify reagent cover battery condition. Blinking ALIVE (upper) & STATUS (lower) LEDs indicate battery needs to be replaced NOTE: Replacement batteries (type BR2032) are not stocked by Abbott & should be sourced locally | Completed |
| Lower Fluidics Area Inspect area for leaks & dry buffer build up. Clean as needed. | Lower Fluidics Area Inspect area for leaks & dry buffer build up. Clean as needed. |
Table Caption: This table outlines pre-site and on-site investigative procedures, along with SCC/Module shutdown steps, for instrument maintenance. It details tasks to be completed, including verifying customer issues, ensuring parts availability, checking system status, reviewing logs, and performing physical checks and maintenance on the instrument.
Replace reagent cooler condensate inline filter, as needed.
(R&R K2.08 Waste Pump Head) / (R&R K2.08 Waste
Replace waste pump head, as needed. Pump Head)
Replace in-line waste pump to pressure switch tubing check valve, as needed. Inspect & secure cable connections on fluidics distribution board & sensors, as needed.
Perform MD 3181 Vacuum Diagnostics to check system health, if check fails:
- Check fittings on vacuum accumulator cap for cracks & kinked tubing.
- Flush out vacuum accumulator bottle if build-up is present. Ensure cap is tight
Bulk Solution / Waste Area
Inspect area for leaks & dried buffer buildup; clean as needed.
Clean area of RVs, dust, etc.
Verify tubing connections are tight.
Verify waste platform movement is not obstructed.
Inspect Pre-Trig / Trig level sensor fittings for cracks and/or kinked tubing.
Clean out Pre-Trigger / Trigger Tray
Completed
Table Caption: This table outlines maintenance tasks for the "Lower Fluidics Area" and "Process Path" of a system, with a column to indicate completion.
Table Caption: This table outlines maintenance tasks for an RV Loader Assembly and the Reagent Carousel Area, with a column to mark tasks as completed.
Wash Cup / Upper Waste Manifold
Wash Cup assembly
- Remove & clean wash cup baffle & check for leakage.
- Verify cable connections are secure.
- Upper Waste Manifold
- Inspect thermistor tubing & connections.
Completed
**Table Caption: This table outlines inspection and performance verification steps for pumps and syringes,