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Abbott i1000SR - Preventative Maintenance Checklist

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i1000SR Preventative Maintenance Procedure

Customer Name Customer Number CitySerial NumberSerial Number
Pre-site Investigative ProceduresPre-site Investigative ProceduresCompleted
Interview customer for any on-going issues and order parts as necessary. Note: If the instrument is experiencing ongoing assay imprecision or accuracy issues, performInterview customer for any on-going issues and order parts as necessary. Note: If the instrument is experiencing ongoing assay imprecision or accuracy issues, perform
Ensure PM parts are available per the parts list at the end of this procedure.Ensure PM parts are available per the parts list at the end of this procedure.
Verify Abbott Link connection status & review message history log for issues.Verify Abbott Link connection status & review message history log for issues.
On-site Investigative ProceduresOn-site Investigative ProceduresCompleted
Verify TSB status of instrument.Verify TSB status of instrument.
Verify customer has performed a recent software back-up and current system back-up CD is available. Perform system backup, if needed (M&D 6004)Verify customer has performed a recent software back-up and current system back-up CD is available. Perform system backup, if needed (M&D 6004)
Review Maintenance & Message History Logs and advise customer on performance of customer maintenance procedures and inventory of customer maintenance parts. The removal and replacement instructions for L/N parts are available on the System Control Center (SCC) in the online Operations Manual. Note: Follow local Service Organization processes if it is necessary to charge customer for LNReview Maintenance & Message History Logs and advise customer on performance of customer maintenance procedures and inventory of customer maintenance parts. The removal and replacement instructions for L/N parts are available on the System Control Center (SCC) in the online Operations Manual. Note: Follow local Service Organization processes if it is necessary to charge customer for LN
SCC / Module ShutdownSCC / Module ShutdownCompleted
Perform unload of reagent kits from reagent carousel. Store in refrigerated area.Perform unload of reagent kits from reagent carousel. Store in refrigerated area.
Check reagent cover LEDs on reagent distribution board to verify reagent cover battery condition.  Blinking ALIVE (upper) & STATUS (lower) LEDs indicate battery needs to be replaced  NOTE: Replacement batteries (type BR2032) are not stocked by Abbott & should be sourced locallyCheck reagent cover LEDs on reagent distribution board to verify reagent cover battery condition.  Blinking ALIVE (upper) & STATUS (lower) LEDs indicate battery needs to be replaced  NOTE: Replacement batteries (type BR2032) are not stocked by Abbott & should be sourced locallyCompleted
Lower Fluidics Area Inspect area for leaks & dry buffer build up. Clean as needed.Lower Fluidics Area Inspect area for leaks & dry buffer build up. Clean as needed.

Table Caption: This table outlines pre-site and on-site investigative procedures, along with SCC/Module shutdown steps, for instrument maintenance. It details tasks to be completed, including verifying customer issues, ensuring parts availability, checking system status, reviewing logs, and performing physical checks and maintenance on the instrument.

Replace reagent cooler condensate inline filter, as needed.

(R&R K2.08 Waste Pump Head) / (R&R K2.08 Waste

Replace waste pump head, as needed. Pump Head)

Replace in-line waste pump to pressure switch tubing check valve, as needed. Inspect & secure cable connections on fluidics distribution board & sensors, as needed.

Perform MD 3181 Vacuum Diagnostics to check system health, if check fails:

  •  Check fittings on vacuum accumulator cap for cracks & kinked tubing.
  •  Flush out vacuum accumulator bottle if build-up is present. Ensure cap is tight

Bulk Solution / Waste Area

Inspect area for leaks & dried buffer buildup; clean as needed.

Clean area of RVs, dust, etc.

Verify tubing connections are tight.

Verify waste platform movement is not obstructed.

Inspect Pre-Trig / Trig level sensor fittings for cracks and/or kinked tubing.

Clean out Pre-Trigger / Trigger Tray

Completed

Table Caption: This table outlines maintenance tasks for the "Lower Fluidics Area" and "Process Path" of a system, with a column to indicate completion.

Table Caption: This table outlines maintenance tasks for an RV Loader Assembly and the Reagent Carousel Area, with a column to mark tasks as completed.

Wash Cup / Upper Waste Manifold

Wash Cup assembly

  •  Remove & clean wash cup baffle & check for leakage.
  •  Verify cable connections are secure.
  • Upper Waste Manifold
  •  Inspect thermistor tubing & connections.

Completed

**Table Caption: This table outlines inspection and performance verification steps for pumps and syringes,

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