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Honda 3000 Watt Generator EB3000CK2A Oil Level Switch Assembly Replacement

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  1. Honda 3000 Watt Generator EB3000CK2A Oil Level Switch Assembly Replacement, Disconnect the spark plug: 1 단계, 이미지 1/2 Honda 3000 Watt Generator EB3000CK2A Oil Level Switch Assembly Replacement, Disconnect the spark plug: 1 단계, 이미지 2/2
    • Before you begin, disconnect the spark plug connector from the spark plug.

  2. Honda 3000 Watt Generator EB3000CK2A Oil Level Switch Assembly Replacement, Elevate the generator: 2 단계, 이미지 1/1
    • Elevate the generator on a set of stable risers, like wooden blocks.

    • Place a drain pan underneath the generator, between the blocks.

  3. Honda 3000 Watt Generator EB3000CK2A Oil Level Switch Assembly Replacement, Drain the oil: 3 단계, 이미지 1/3 Honda 3000 Watt Generator EB3000CK2A Oil Level Switch Assembly Replacement, Drain the oil: 3 단계, 이미지 2/3 Honda 3000 Watt Generator EB3000CK2A Oil Level Switch Assembly Replacement, Drain the oil: 3 단계, 이미지 3/3
    • Use a 12 mm socket to remove the oil drain plugs from either side of the generator.

    • Give the oil a few minutes to drain from the cylinder and crankcase housing.

    • Tip the generator back and forth towards either drain hole to allow any last bits of oil to drain.

    • Once the oil is finished draining, replace the drain plugs.

    • Tighten the drain plugs to 13 ft-lb (18 N-m) of torque.

    • During reassembly, be sure to refill the engine oil:

    • Use up to 0.58 liters of SAE 10W-30 oil, until the dipstick is almost completely submerged.

  4. Honda 3000 Watt Generator EB3000CK2A Oil Level Switch Assembly Replacement, Remove the shaft guard: 4 단계, 이미지 1/3 Honda 3000 Watt Generator EB3000CK2A Oil Level Switch Assembly Replacement, Remove the shaft guard: 4 단계, 이미지 2/3 Honda 3000 Watt Generator EB3000CK2A Oil Level Switch Assembly Replacement, Remove the shaft guard: 4 단계, 이미지 3/3
    • Use a 12 mm socket to remove the two 20 mm-long bolts securing the shaft guard to the crankcase cover.

    • Remove the shaft guard.

  5. Honda 3000 Watt Generator EB3000CK2A Oil Level Switch Assembly Replacement, Unfasten the crankcase cover: 5 단계, 이미지 1/1
    • Use a 12 mm socket to remove the six 32 mm-long bolts securing the crankcase cover.

    • During reassembly, tighten these bolts down to 17 ft-lb (24 N-m) of torque.

  6. Honda 3000 Watt Generator EB3000CK2A Oil Level Switch Assembly Replacement, Unfasten the upper cylinder shroud: 6 단계, 이미지 1/3 Honda 3000 Watt Generator EB3000CK2A Oil Level Switch Assembly Replacement, Unfasten the upper cylinder shroud: 6 단계, 이미지 2/3 Honda 3000 Watt Generator EB3000CK2A Oil Level Switch Assembly Replacement, Unfasten the upper cylinder shroud: 6 단계, 이미지 3/3
    • Use a 12 mm socket to remove the nut securing the upper cylinder shroud and air guide plate.

    • Use a 10 mm socket to remove the 12 mm-long bolt securing the air guide plate.

    • Remove the air guide plate.

  7. Honda 3000 Watt Generator EB3000CK2A Oil Level Switch Assembly Replacement: 7 단계, 이미지 1/3 Honda 3000 Watt Generator EB3000CK2A Oil Level Switch Assembly Replacement: 7 단계, 이미지 2/3 Honda 3000 Watt Generator EB3000CK2A Oil Level Switch Assembly Replacement: 7 단계, 이미지 3/3
    • Use a 10 mm socket to remove the 12 mm-long bolt securing the upper cylinder shroud.

    • Tilt the upper shroud upward slightly so the hook on the right of the shroud is free from the bolt.

    • You may need to bend the hook out of shape slightly to reposition the shroud like this.

    • If you do bend the hook, simply use a pair of pliers to bend it back into place before refastening the nut during reassembly.

  8. Honda 3000 Watt Generator EB3000CK2A Oil Level Switch Assembly Replacement, Remove the crankcase cover: 8 단계, 이미지 1/3 Honda 3000 Watt Generator EB3000CK2A Oil Level Switch Assembly Replacement, Remove the crankcase cover: 8 단계, 이미지 2/3 Honda 3000 Watt Generator EB3000CK2A Oil Level Switch Assembly Replacement, Remove the crankcase cover: 8 단계, 이미지 3/3
    • When the shroud is sufficiently out of the way, remove the crankcase cover.

    • Residual oil may leak when you remove the cover. Be ready to catch any spillage.

  9. Honda 3000 Watt Generator EB3000CK2A Oil Level Switch Assembly Replacement, Unfasten the oil level switch: 9 단계, 이미지 1/2 Honda 3000 Watt Generator EB3000CK2A Oil Level Switch Assembly Replacement, Unfasten the oil level switch: 9 단계, 이미지 2/2
    • Use a 10 mm socket to remove the two 12 mm-long bolts securing the oil level switch assembly.

    • It is not necessary to remove the camshaft to access the oil level switch assembly. The camshaft is removed in the photo for illustration purposes only. If you have a universal flex joint, it is possible to work around the camshaft and timing gears.

    • If you do remove the camshaft, be sure to check the timing during reassembly by lining up the punch marks on the timing gears. If you need to turn the engine to do this, you can do so by gently pulling on the starter pulley.

  10. Honda 3000 Watt Generator EB3000CK2A Oil Level Switch Assembly Replacement, Disconnect the oil level switch: 10 단계, 이미지 1/3 Honda 3000 Watt Generator EB3000CK2A Oil Level Switch Assembly Replacement, Disconnect the oil level switch: 10 단계, 이미지 2/3 Honda 3000 Watt Generator EB3000CK2A Oil Level Switch Assembly Replacement, Disconnect the oil level switch: 10 단계, 이미지 3/3
    • Remove the two cables to the left of the crankcase from the cable clip.

  11. Honda 3000 Watt Generator EB3000CK2A Oil Level Switch Assembly Replacement: 11 단계, 이미지 1/2 Honda 3000 Watt Generator EB3000CK2A Oil Level Switch Assembly Replacement: 11 단계, 이미지 2/2
    • Pull apart the yellow wire's bullet connector to disconnect the oil level switch.

  12. Honda 3000 Watt Generator EB3000CK2A Oil Level Switch Assembly Replacement: 12 단계, 이미지 1/1
    • Use a 14 mm wrench to remove the retaining nut around the oil level switch cable.

    • During reassembly, tighten this nut to 7 ft-lb (10 N-m) of torque.

  13. Honda 3000 Watt Generator EB3000CK2A Oil Level Switch Assembly Replacement, Remove the oil level switch: 13 단계, 이미지 1/3 Honda 3000 Watt Generator EB3000CK2A Oil Level Switch Assembly Replacement, Remove the oil level switch: 13 단계, 이미지 2/3 Honda 3000 Watt Generator EB3000CK2A Oil Level Switch Assembly Replacement, Remove the oil level switch: 13 단계, 이미지 3/3
    • Guide the oil level switch cable through its hole in the crankcase and remove the oil level switch sensor.

  14. Honda 3000 Watt Generator EB3000CK2A Oil Level Switch Assembly Replacement, Remove the crankcase cover gasket: 14 단계, 이미지 1/3 Honda 3000 Watt Generator EB3000CK2A Oil Level Switch Assembly Replacement, Remove the crankcase cover gasket: 14 단계, 이미지 2/3 Honda 3000 Watt Generator EB3000CK2A Oil Level Switch Assembly Replacement, Remove the crankcase cover gasket: 14 단계, 이미지 3/3
    • It is best practice to replace the crankcase cover gasket and oil seal whenever opening the crankcase.

    • Remove the old gasket from the crankcase housing.

  15. Honda 3000 Watt Generator EB3000CK2A Oil Level Switch Assembly Replacement, Remove the oil seal: 15 단계, 이미지 1/3 Honda 3000 Watt Generator EB3000CK2A Oil Level Switch Assembly Replacement, Remove the oil seal: 15 단계, 이미지 2/3 Honda 3000 Watt Generator EB3000CK2A Oil Level Switch Assembly Replacement, Remove the oil seal: 15 단계, 이미지 3/3
    • Use a pick or a flathead screwdriver to remove the oil seal from the crankcase cover.

    • Reassembly tip: When installing the replacement oil seal, ensure its spring doesn't kink or fall out of its recess so it can maintain a proper seal.

  16. Honda 3000 Watt Generator EB3000CK2A Oil Level Switch Assembly Replacement, Install the replacement crankcase cover gasket: 16 단계, 이미지 1/2 Honda 3000 Watt Generator EB3000CK2A Oil Level Switch Assembly Replacement, Install the replacement crankcase cover gasket: 16 단계, 이미지 2/2
    • During reassembly, slip the replacement crankcase gasket under the upper cylinder shroud and align it with the dowels in the crank case housing.

결론

To reassemble your device, follow these instructions in reverse order.

Top up the oil level in the generator immediately after completing this guide.

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Tarun Thiruma

회원 가입일: 11/20/19

35,373 평판

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