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Honda EU2200IT A2 Rotor Replacement

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  1. Honda EU2200IT A2 Rotor Replacement, Honda EU2200IT A2 Safety Precautions: 1 단계, 이미지 1/1
    • Before you begin, make sure the generator is switched off and the generator is cool to the touch.

  2. Honda EU2200IT A2 Rotor Replacement, Disconnect the spark plug: 2 단계, 이미지 1/2 Honda EU2200IT A2 Rotor Replacement, Disconnect the spark plug: 2 단계, 이미지 2/2
    • Lift and remove the spark plug cover.

  3. Honda EU2200IT A2 Rotor Replacement: 3 단계, 이미지 1/2 Honda EU2200IT A2 Rotor Replacement: 3 단계, 이미지 2/2
    • Grab the plastic housing at the end of the spark plug wire.

    • Pull firmly to disconnect the wire from the spark plug.

  4. Honda EU2200IT A2 Rotor Replacement, Remove the maintenance cover: 4 단계, 이미지 1/1
    • Use a Phillips #2 screwdriver to loosen the screw holding the maintenance cover in place.

  5. Honda EU2200IT A2 Rotor Replacement: 5 단계, 이미지 1/3 Honda EU2200IT A2 Rotor Replacement: 5 단계, 이미지 2/3 Honda EU2200IT A2 Rotor Replacement: 5 단계, 이미지 3/3
    • Swing the top of the maintenance cover out.

    • Remove the maintenance cover.

  6. Honda EU2200IT A2 Rotor Replacement, Drain the engine oil: 6 단계, 이미지 1/2 Honda EU2200IT A2 Rotor Replacement, Drain the engine oil: 6 단계, 이미지 2/2
    • Unscrew and remove the oil filler cap.

  7. Honda EU2200IT A2 Rotor Replacement: 7 단계, 이미지 1/2 Honda EU2200IT A2 Rotor Replacement: 7 단계, 이미지 2/2
    • Place an oil pan below the fill port to catch the engine oil.

    • Carefully tilt the generator towards the oil pan to drain the oil.

  8. Honda EU2200IT A2 Rotor Replacement: 8 단계, 이미지 1/1
    • During reassembly, be sure to refill the engine oil:

    • If you recently resealed the crankcase cover with liquid sealant, wait at least 20 minutes before adding oil.

    • Use SAE 10W-30 oil, up to 0.46 US quarts.

    • Add oil until the dipstick is almost completely submerged.

  9. Honda EU2200IT A2 Rotor Replacement, Drain the carburetor fuel bowl: 9 단계, 이미지 1/1
    • Place a container below the drain tube to catch the excess fuel.

  10. Honda EU2200IT A2 Rotor Replacement: 10 단계, 이미지 1/2 Honda EU2200IT A2 Rotor Replacement: 10 단계, 이미지 2/2
    • The carburetor drain screw is located at the bottom of the carburetor.

    • Use a flathead screwdriver to loosen the fuel drain screw until fuel begins to drain out of the carburetor.

    • Once you drain the fuel bowl, re-tighten the fuel drain screw.

  11. Honda EU2200IT A2 Rotor Replacement, Back Cover: 11 단계, 이미지 1/1
    • Remove the four Phillips screws securing the back cover.

  12. Honda EU2200IT A2 Rotor Replacement: 12 단계, 이미지 1/2 Honda EU2200IT A2 Rotor Replacement: 12 단계, 이미지 2/2
    • Remove the back cover.

  13. Honda EU2200IT A2 Rotor Replacement, Loosen the front cover: 13 단계, 이미지 1/3 Honda EU2200IT A2 Rotor Replacement, Loosen the front cover: 13 단계, 이미지 2/3 Honda EU2200IT A2 Rotor Replacement, Loosen the front cover: 13 단계, 이미지 3/3
    • Remove the four screws securing the front cover:

    • Two Phillips screws

    • Two Phillips screws (one on each side)

  14. Honda EU2200IT A2 Rotor Replacement: 14 단계, 이미지 1/3 Honda EU2200IT A2 Rotor Replacement: 14 단계, 이미지 2/3 Honda EU2200IT A2 Rotor Replacement: 14 단계, 이미지 3/3
    • Swing the top edge of the front cover away from the generator.

    • Pull the front cover away slightly away.

    • The front cover still has many wires connected to it. Be careful not to strain any wires.

  15. Honda EU2200IT A2 Rotor Replacement, Remove the left cover: 15 단계, 이미지 1/3 Honda EU2200IT A2 Rotor Replacement, Remove the left cover: 15 단계, 이미지 2/3 Honda EU2200IT A2 Rotor Replacement, Remove the left cover: 15 단계, 이미지 3/3
    • Remove the lower gray plates from both sides of the generator.

    • During reassembly, be sure to reinstall the gray plate with the air vent cutout onto the right (access-side) cover.

  16. Honda EU2200IT A2 Rotor Replacement: 16 단계, 이미지 1/2 Honda EU2200IT A2 Rotor Replacement: 16 단계, 이미지 2/2
    • Remove the fasteners securing the left (non-access) cover:

    • Two Phillips screws

    • Two 10 mm bolts

  17. Honda EU2200IT A2 Rotor Replacement: 17 단계, 이미지 1/2 Honda EU2200IT A2 Rotor Replacement: 17 단계, 이미지 2/2
    • Remove the left (non-access) cover.

  18. Honda EU2200IT A2 Rotor Replacement, Remove the right cover: 18 단계, 이미지 1/3 Honda EU2200IT A2 Rotor Replacement, Remove the right cover: 18 단계, 이미지 2/3 Honda EU2200IT A2 Rotor Replacement, Remove the right cover: 18 단계, 이미지 3/3
    • Slide the vent and drain tubes out of their cover ports along the bottom of the right cover.

  19. Honda EU2200IT A2 Rotor Replacement: 19 단계, 이미지 1/1
    • Remove the Phillips screw securing the starter rope port.

  20. Honda EU2200IT A2 Rotor Replacement: 20 단계, 이미지 1/2 Honda EU2200IT A2 Rotor Replacement: 20 단계, 이미지 2/2
    • Thread the starter rope handle through the port's cutout.

  21. Honda EU2200IT A2 Rotor Replacement: 21 단계, 이미지 1/2 Honda EU2200IT A2 Rotor Replacement: 21 단계, 이미지 2/2
    • Remove the right (access-side) cover.

  22. Honda EU2200IT A2 Rotor Replacement, Fuel Tank: 22 단계, 이미지 1/3 Honda EU2200IT A2 Rotor Replacement, Fuel Tank: 22 단계, 이미지 2/3 Honda EU2200IT A2 Rotor Replacement, Fuel Tank: 22 단계, 이미지 3/3
    • If you are replacing only the fuel tank, you can skip the next six steps.

    • Use a screwdriver to pry and loosen the diaphragm tube from the fuel pump.

    • Disconnect the diaphragm tube from the fuel pump.

  23. Honda EU2200IT A2 Rotor Replacement: 23 단계, 이미지 1/2 Honda EU2200IT A2 Rotor Replacement: 23 단계, 이미지 2/2
    • Use a pair of pliers to squeeze and slide the spring clip off the fuel pump port.

  24. Honda EU2200IT A2 Rotor Replacement: 24 단계, 이미지 1/2 Honda EU2200IT A2 Rotor Replacement: 24 단계, 이미지 2/2
    • Residual fuel may leak out of this hose. Be ready to contain any spillage.

    • Disconnect the fuel hose from the fuel pump.

  25. Honda EU2200IT A2 Rotor Replacement: 25 단계, 이미지 1/2 Honda EU2200IT A2 Rotor Replacement: 25 단계, 이미지 2/2
    • Pull and disconnect the engine stop switch connector from its socket.

  26. Honda EU2200IT A2 Rotor Replacement: 26 단계, 이미지 1/1
    • Remove the Phillips screw securing the starter rope guide.

  27. Honda EU2200IT A2 Rotor Replacement: 27 단계, 이미지 1/2 Honda EU2200IT A2 Rotor Replacement: 27 단계, 이미지 2/2
    • Feed the starter rope handle and guide through the panel cutout.

  28. Honda EU2200IT A2 Rotor Replacement, Remove the fuel tank: 28 단계, 이미지 1/2 Honda EU2200IT A2 Rotor Replacement, Remove the fuel tank: 28 단계, 이미지 2/2
    • Any residual fuel in the tank will leak. Be ready to contain any spillage.

    • Use a pair of pliers to squeeze and slide the spring clip off the fuel tank port.

  29. Honda EU2200IT A2 Rotor Replacement: 29 단계, 이미지 1/2 Honda EU2200IT A2 Rotor Replacement: 29 단계, 이미지 2/2
    • Disconnect the fuel line and filter from the fuel tank.

  30. Honda EU2200IT A2 Rotor Replacement: 30 단계, 이미지 1/1
    • Remove the Phillips screw securing the left (non-access) frame assembly.

  31. Honda EU2200IT A2 Rotor Replacement: 31 단계, 이미지 1/2 Honda EU2200IT A2 Rotor Replacement: 31 단계, 이미지 2/2
    • Remove the left (non-access) frame assembly.

  32. Honda EU2200IT A2 Rotor Replacement: 32 단계, 이미지 1/2 Honda EU2200IT A2 Rotor Replacement: 32 단계, 이미지 2/2
    • Lift and remove the fuel tank.

  33. Honda EU2200IT A2 Rotor Replacement, Remove the under-cover: 33 단계, 이미지 1/1
    • Use a flathead screwdriver to pry up the blue wire harness from the under-cover.

  34. Honda EU2200IT A2 Rotor Replacement: 34 단계, 이미지 1/3 Honda EU2200IT A2 Rotor Replacement: 34 단계, 이미지 2/3 Honda EU2200IT A2 Rotor Replacement: 34 단계, 이미지 3/3
    • Use a mallet and punch to tap out the front collar (closest to the electrical panel) securing the motor assembly to the under-cover.

  35. Honda EU2200IT A2 Rotor Replacement: 35 단계, 이미지 1/1
    • Use a 10 mm socket to remove the two bolts securing the motor rear to the under-cover.

  36. Honda EU2200IT A2 Rotor Replacement: 36 단계, 이미지 1/3 Honda EU2200IT A2 Rotor Replacement: 36 단계, 이미지 2/3 Honda EU2200IT A2 Rotor Replacement: 36 단계, 이미지 3/3
    • The motor assembly is heavy. Follow safe lifting practices when you lift the assembly.

    • Lift the motor assembly off the under-cover and set it aside.

  37. Honda EU2200IT A2 Rotor Replacement, Remove the left shroud: 37 단계, 이미지 1/1
    • Use a 10 mm socket to remove the two bolts securing the left shroud.

  38. Honda EU2200IT A2 Rotor Replacement: 38 단계, 이미지 1/2 Honda EU2200IT A2 Rotor Replacement: 38 단계, 이미지 2/2
    • Begin separating the left shroud from the engine assembly by pulling it away from the assembly.

    • The shroud sits in a groove on the engine assembly and may take some force to pull out.

  39. Honda EU2200IT A2 Rotor Replacement: 39 단계, 이미지 1/3 Honda EU2200IT A2 Rotor Replacement: 39 단계, 이미지 2/3 Honda EU2200IT A2 Rotor Replacement: 39 단계, 이미지 3/3
    • Pull along the edge of the shroud until you separate the shroud from the engine assembly.

    • Remove the shroud.

  40. Honda EU2200IT A2 Rotor Replacement, Remove the air filter housing: 40 단계, 이미지 1/2 Honda EU2200IT A2 Rotor Replacement, Remove the air filter housing: 40 단계, 이미지 2/2
    • Remove the Phillips screw securing the filter cover.

    • During reassembly, be sure to tighten the screw to at least 1.7 ft-lb to prevent it from loosening during operation.

    • Remove the filter cover.

  41. Honda EU2200IT A2 Rotor Replacement: 41 단계, 이미지 1/2 Honda EU2200IT A2 Rotor Replacement: 41 단계, 이미지 2/2
    • Remove the air filters from the filter box.

    • To clean the filters:

    • Clean the filters in warm soapy water

    • Allow the filters to dry thoroughly

    • Dip the filters in clean engine oil, and squeeze out excess oil

  42. Honda EU2200IT A2 Rotor Replacement: 42 단계, 이미지 1/2 Honda EU2200IT A2 Rotor Replacement: 42 단계, 이미지 2/2
    • Disconnect the breather tube from the air cleaner housing.

  43. Honda EU2200IT A2 Rotor Replacement: 43 단계, 이미지 1/1
    • Remove the following fasteners securing the housing:

    • Two 8 mm nuts

    • During reassembly, tighten these to 3.6 ft-lb.

    • One 8 mm bolt

  44. Honda EU2200IT A2 Rotor Replacement: 44 단계, 이미지 1/2 Honda EU2200IT A2 Rotor Replacement: 44 단계, 이미지 2/2
    • Remove the air filter housing.

  45. Honda EU2200IT A2 Rotor Replacement: 45 단계, 이미지 1/1
    • During reassembly, replace the air intake gasket if it shows signs of wear.

  46. Honda EU2200IT A2 Rotor Replacement: 46 단계, 이미지 1/1
    • During reassembly, use this photo as a reference for how to route the hoses.

  47. Honda EU2200IT A2 Rotor Replacement: 47 단계, 이미지 1/3 Honda EU2200IT A2 Rotor Replacement: 47 단계, 이미지 2/3 Honda EU2200IT A2 Rotor Replacement: 47 단계, 이미지 3/3
    • Unclip the fuel and air hoses from the side of the motor assembly.

  48. Honda EU2200IT A2 Rotor Replacement: 48 단계, 이미지 1/2 Honda EU2200IT A2 Rotor Replacement: 48 단계, 이미지 2/2
    • Pull the breather tube straight out of its port.

  49. Honda EU2200IT A2 Rotor Replacement: 49 단계, 이미지 1/2 Honda EU2200IT A2 Rotor Replacement: 49 단계, 이미지 2/2
    • Use a flathead screwdriver to unclip the carburetor wires from the side of the motor assembly.

  50. Honda EU2200IT A2 Rotor Replacement: 50 단계, 이미지 1/2 Honda EU2200IT A2 Rotor Replacement: 50 단계, 이미지 2/2
    • Slide the carburetor off its two bolt rails.

  51. Honda EU2200IT A2 Rotor Replacement: 51 단계, 이미지 1/1
    • During reassembly, replace the carburetor seal if it shows signs of wear.

  52. Honda EU2200IT A2 Rotor Replacement: 52 단계, 이미지 1/1
    • Use an 8 mm socket to remove the two bolts securing the carburetor insulator.

    • During reassembly, tighten these bolts to 2.2 ft-lb.

  53. Honda EU2200IT A2 Rotor Replacement: 53 단계, 이미지 1/2 Honda EU2200IT A2 Rotor Replacement: 53 단계, 이미지 2/2
    • Remove the carburetor insulator along with the two bolt rails.

  54. Honda EU2200IT A2 Rotor Replacement: 54 단계, 이미지 1/1
    • During reassembly, replace the insulator gasket if it shows signs of wear.

  55. Honda EU2200IT A2 Rotor Replacement: 55 단계, 이미지 1/1
    • Use a 10 mm socket to remove the bolts securing the right shroud.

  56. Honda EU2200IT A2 Rotor Replacement: 56 단계, 이미지 1/2 Honda EU2200IT A2 Rotor Replacement: 56 단계, 이미지 2/2
    • Begin separating the right shroud from the engine assembly by pulling it away from the assembly.

  57. Honda EU2200IT A2 Rotor Replacement: 57 단계, 이미지 1/3 Honda EU2200IT A2 Rotor Replacement: 57 단계, 이미지 2/3 Honda EU2200IT A2 Rotor Replacement: 57 단계, 이미지 3/3
    • Pull the shroud away along the edge. Use a flathead screwdriver to pry it out of the engine assembly groove.

  58. Honda EU2200IT A2 Rotor Replacement: 58 단계, 이미지 1/2 Honda EU2200IT A2 Rotor Replacement: 58 단계, 이미지 2/2
    • Remove the right shroud from the engine assembly.

  59. Honda EU2200IT A2 Rotor Replacement, Disconnect the wires: 59 단계, 이미지 1/2 Honda EU2200IT A2 Rotor Replacement, Disconnect the wires: 59 단계, 이미지 2/2
    • Use an 8 mm socket to remove the bolt securing the light green ground wire to the engine assembly.

  60. Honda EU2200IT A2 Rotor Replacement: 60 단계, 이미지 1/2 Honda EU2200IT A2 Rotor Replacement: 60 단계, 이미지 2/2
    • Use an 8 mm socket to remove the bolt securing the dark green ground wire to the engine assembly.

  61. Honda EU2200IT A2 Rotor Replacement: 61 단계, 이미지 1/2 Honda EU2200IT A2 Rotor Replacement: 61 단계, 이미지 2/2
    • Disconnect the wiring harness from the rectifier socket.

  62. Honda EU2200IT A2 Rotor Replacement: 62 단계, 이미지 1/1
    • Cut the zip tie securing the coil ignition wire to the harness.

  63. Honda EU2200IT A2 Rotor Replacement: 63 단계, 이미지 1/2 Honda EU2200IT A2 Rotor Replacement: 63 단계, 이미지 2/2
    • Disconnect the coil ignition wire from the harness by pulling it apart from both ends.

  64. Honda EU2200IT A2 Rotor Replacement, Remove the coil ignition assembly: 64 단계, 이미지 1/1
    • Use a 10 mm socket to remove the two bolts securing the coil ignition assembly.

  65. Honda EU2200IT A2 Rotor Replacement: 65 단계, 이미지 1/2 Honda EU2200IT A2 Rotor Replacement: 65 단계, 이미지 2/2
    • Unroute the coil ignition wire from the engine assembly.

  66. Honda EU2200IT A2 Rotor Replacement: 66 단계, 이미지 1/1
    • Remove the coil ignition assembly.

  67. Honda EU2200IT A2 Rotor Replacement, Remove the fan cover: 67 단계, 이미지 1/1
    • Use a 10 mm socket to remove the three bolts securing the fan cover.

  68. Honda EU2200IT A2 Rotor Replacement: 68 단계, 이미지 1/1
    • Pull the fan cover off the engine assembly.

  69. Honda EU2200IT A2 Rotor Replacement, Reassembly tip: 69 단계, 이미지 1/2 Honda EU2200IT A2 Rotor Replacement, Reassembly tip: 69 단계, 이미지 2/2
    • During reassembly, make sure that the cable strain relief sits properly in its fan cover cutout.

  70. Honda EU2200IT A2 Rotor Replacement, Remove the cooling fan: 70 단계, 이미지 1/1
    • Use a 10 mm socket to remove the two bolts securing the cooling fan.

  71. Honda EU2200IT A2 Rotor Replacement: 71 단계, 이미지 1/2 Honda EU2200IT A2 Rotor Replacement: 71 단계, 이미지 2/2
    • Remove the cooling fan, fan set plate, and starter pulley.

  72. Honda EU2200IT A2 Rotor Replacement, Remove the rotor: 72 단계, 이미지 1/1
    • Use a 19 mm socket to remove the nut securing the rotor.

    • This nut is heavily bolted on. Use an impact wrench to loosen it, or use a breaker bar with a strap wrench to break it free.

    • During reassembly, tighten this nut to 66 lb-ft.

  73. Honda EU2200IT A2 Rotor Replacement: 73 단계, 이미지 1/2 Honda EU2200IT A2 Rotor Replacement: 73 단계, 이미지 2/2
    • Attach a flywheel puller to the rotor and attach the collar bolts to the marked holes.

    • Use the flywheel puller to loosen the rotor from the axle.

  74. Honda EU2200IT A2 Rotor Replacement: 74 단계, 이미지 1/3 Honda EU2200IT A2 Rotor Replacement: 74 단계, 이미지 2/3 Honda EU2200IT A2 Rotor Replacement: 74 단계, 이미지 3/3
    • Remove the rotor.

    • Reassembly tip: When you replace the rotor, make sure the rotor aligns to the key on the shaft.

결론

To reassemble your device, follow these instructions in reverse order.

Arthur Shi

회원 가입일: 01/03/18

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댓글 한 개

Thank you so much for such an awesome and detailed instructional presentation. Great job. Bill

Bill Dye - 답글

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