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Parabody 660 Second Stack User Guide.pdf

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663 660 SECOND STACK OPTION

USER'S GUIDE

Revision: 07/31/01

Version: 663101

TABLE OF CONTENTS

Safety Statement.............2Assembly Instructions.....4-16
General Notes..................3General Maintenance.......17
Tools Required................3Warranty Statement..........18
Parts list..........................4Product Services..............19 Insert-Registration Card

Table Caption: This table outlines the contents of a product manual, detailing sections such as safety information, assembly, maintenance, and warranty, with corresponding page numbers.

IMPORTANT SAFETY INFORMATION

THERE IS A RISK ASSUMED BY INDIVIDUALS WHO USE THIS TYPE OF EQUIPMENT. TO MINIMIZE RISK FOLLOW THESE RULES !

  1. Before using, read all the warnings and instructions on the use of this machine. Use only for intended exercise. DO NOT modify the machine.
  2. Never pin the weights or prop plate into an elevated position. DO NOT use the machine if found in this condition. DO NOT attempt to fix. Notify your authorized ParaBody dealer.
  3. Obtain a medical exam before beginning any exercise program.
  4. Keep body and clothing free of all moving objects.
  5. Inspect the machine before use. DO NOT use it if it appears damaged. DO NOT attempt to fix a broken or jammed machine. Notify your authorized ParaBody dealer before use and have repairs made by an authorized service technician.
  6. Be certain that weight pin is completely inserted. Use only the pin provided by the manufacturer. If unsure, call your authorized ParaBody dealer.
  7. Inspect cables and their connections before using machine. Pay particular attention to the cable ends. DO NOT attempt to fix. Notify your authorized ParaBody dealer before use and have repairs made by an authorized service technician.
  8. Make sure all spring loaded pull pins are fully engaged in the adjustment position and fully tighten thumbscrew before use.
  9. Children must not be allowed near this machine. Supervise teenagers.

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NOTE: In a continual effort to improve our products, specifications are subject to change 2001 LifeFitness, a division of Brunswick Corporation. All rights reserved. ParaBody is a trademark of Brunswick Corporation ©

IMPORTANT NOTES

Please note:

  • Thank you for purchasing the ParaBody 663 660 Second Stack Option. Please read these instructions thoroughly and keep them for future reference.
  • This product must be assembled on a flat, level surface to assure its proper function. DO NOT securely tighten any frame connections until the entire frame has been assembled, unless otherwise stated.

Tools Required for Assembly

  • Rubber mallet or hammer
  • 3/4' wrench
  • 9/16' wrench
  • Ratchet with 3/4' and 9/16' sockets
  • 7/32' Allen wrench
  • Adjustable wrench
  • Tape measure

Bolt Length Ruler

NOTE: BOLT LENGTH IS MEASURED FROM THE UNDERSIDE OF THE HEAD OF THE BOLT.

BOLT LENGTH

BOLT LENGTH RULER:

0

1

2

3

4

5

6

1/2

1/2

1/2

1/2

1/2

1/2

PARTS LIST

KEYPART#DESCRIPTIONQTY
16523401GUIDEROD2
27095701WEIGHTSTACKSHAFT1
37012102WEIGHTSTACKSPACER2
46957302HEADPLATE1
57032302PRESS-STACKCABLE1
631161014-1/2' PULLEY1
76972201WEIGHTSTACKPIN1
83108002WEIGHTSTACKCUSHION2
93117401CAP PLUG4

Table Caption: This table lists components for a weight stack, including parts like guide rods, a weight stack shaft, spacers, a headplate, a press-stack cable, a pulley, a weight stack pin, cushions, and cap plugs, along with their respective part numbers and quantities.

KEYPART#DESCRIPTIONQTY
106978101WEIGHTSTACKLABEL1
1131029093/8 X 1' BOLT1
1264803013/8'FLANGESPACER2
1331029223/8 X 2-3/4' BOLT1
1431028023/8' LOCK NUT1
1531025033/4' WASHER2
166939202WEIGHTPLATE15
176382301WEIGHTPLATEBUSHING10CT.3
183221702E-RING1

Table Caption: This table lists parts for a weight stack, including bolts, spacers, nuts, washers, weight plates, bushings, and an E-ring, along with their respective quantities and part numbers.

  • REMOVE the four 3/8' X 1' BUTTON HEAD CAP SCREWS from the top of the front SHROUD & rear SHROUD. See FIGURE 1.

STEP 2

  • REMOVE the four 3/8' X 1' BUTTON HEAD CAP SCREWS from the bottom of the front SHROUD & rear SHROUD. Remove the SHROUDS from the 660101 HOME GYM. See FIGURE 2.

STEP 3

  • Unscrew the threaded ends of the HEAD PLATE CABLE from the WEIGHT STACK SHAFT & the D-RING and remove HEAD PLATE CABLE. The HEAD PLATE CABLE will be used later. See FIGURE 3. (NOTE: Remove pulleys for ease of removal.)

STEP 4

  •   Remove the PRESS CABLE (67249) from the KEYHOLE CLEVIS and ELASTIC CORD. (NOTE: The LAT or LEG EXT CABLE can be moved over one hole on the D-RING so the KEYHOLE CLEVIS are evenly spaced .)
  • Discard the KEYHOLE CLEVIS and ELASTIC CORD.

STEP 5

  • Remove one 3-1/2' PULLEY, one 3/8' THREADED SHAFT, two 3/8' WASHERS, one 2' PULLEY (two if the 435104 is installed), one 3/8' HEX NUT and two 3/8' LOCK NUTS from the bracket on the TOP BOOM. See FIGURE 5.
  • Discard the 3-1/2' PULLEY and the 3/8' THREADED SHAFT.
  • (NOTE: If the 100101 LEG PRESS OPTION is installed proceed to STEP 6 otherwise proceed to STEP 7.)

STEP 6

  • (NOTE: STEP 6 is only completed if the 100101 LEG PRESS OPTION is installed otherwise proceed to STEP 7.)
  • Assemble the previously removed 2' PULLEY to the bracket on the TOP BOOM using one 3/8 X 1' BOLT (11), one previously removed 3/8' WASHER, and one previously removed 3/8' LOCK NUT. See FIGURE 6.
  • Assemble the previously removed ELASTIC CORD over the 2' PULLEY as shown in FIGURE 6.
  • LOOSELY assemble one 4-1/2' PULLEY (6) to the TOP BOOM using one 3/8 X 2-3/4' BOLT (13), two 3/8' FLANGE SPACERS (12), and one 3/8' LOCK NUT (14). See FIGURE 7.

STEP 8

  • Remove two 2' PULLEYS to the rear bracket on the TOP BOOM using one 3/8' THREADED SHAFT, two 3/8' WASHERS, two 3/8' HEX NUTS, and two 3/8' LOCK NUTS as shown in FIGURE 8.
  • Discard the two 3/8 X 1/2' SPACERS.

STEP 9

  • SECURELY assemble the two previously removed 2' PULLEYS, one previously removed 3/8' THREADED SHAFT, one previously removed 3-1/2' PULLEY, two

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