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Honda Rear Tine Tiller FRC800K1A Transmission Replacement

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  1. Honda Rear Tine Tiller FRC800K1A Transmission Replacement, Disconnect the spark plug wire: 1 단계, 이미지 1/2 Honda Rear Tine Tiller FRC800K1A Transmission Replacement, Disconnect the spark plug wire: 1 단계, 이미지 2/2
    • Before you begin the repair, disconnect the spark plug wire.

    • Firmly grip the base of the connector and pull it away from the spark plug to disconnect it.

  2. Honda Rear Tine Tiller FRC800K1A Transmission Replacement, Turn off the fuel valve: 2 단계, 이미지 1/1
    • Flip the fuel valve switch to the off position.

  3. Honda Rear Tine Tiller FRC800K1A Transmission Replacement, Remove outer belt cover: 3 단계, 이미지 1/1
    • Use a 14 mm socket to remove the bolt securing the outer belt cover.

  4. Honda Rear Tine Tiller FRC800K1A Transmission Replacement: 4 단계, 이미지 1/3 Honda Rear Tine Tiller FRC800K1A Transmission Replacement: 4 단계, 이미지 2/3 Honda Rear Tine Tiller FRC800K1A Transmission Replacement: 4 단계, 이미지 3/3
    • Tilt the outer belt cover down and pull it off of the lip on the inner belt cover to remove it.

  5. Honda Rear Tine Tiller FRC800K1A Transmission Replacement, Loosen the transmission pulley bolt: 5 단계, 이미지 1/3 Honda Rear Tine Tiller FRC800K1A Transmission Replacement, Loosen the transmission pulley bolt: 5 단계, 이미지 2/3 Honda Rear Tine Tiller FRC800K1A Transmission Replacement, Loosen the transmission pulley bolt: 5 단계, 이미지 3/3
    • This step may require two people.

    • Pull the tine engagement lever to put belt tension on the transmission pulley.

    • With the belt taut, use a 12 mm socket to loosen the transmission pulley bolt without fully removing it.

    • The pulley will rotate with the bolt and the bolt will not be able to be removed if belt tension is not applied.

  6. Honda Rear Tine Tiller FRC800K1A Transmission Replacement, Remove the V-belt: 6 단계, 이미지 1/3 Honda Rear Tine Tiller FRC800K1A Transmission Replacement, Remove the V-belt: 6 단계, 이미지 2/3 Honda Rear Tine Tiller FRC800K1A Transmission Replacement, Remove the V-belt: 6 단계, 이미지 3/3
    • Push the V-belt towards the transmission pulley to release tension.

    • Slip the V-belt off of the groove in the pulley.

  7. Honda Rear Tine Tiller FRC800K1A Transmission Replacement: 7 단계, 이미지 1/3 Honda Rear Tine Tiller FRC800K1A Transmission Replacement: 7 단계, 이미지 2/3 Honda Rear Tine Tiller FRC800K1A Transmission Replacement: 7 단계, 이미지 3/3
    • Pull the V-belt down and out of the way of the two-prong belt guide.

    • Push the V-belt around and off of the motor pulley to remove.

  8. Honda Rear Tine Tiller FRC800K1A Transmission Replacement, Remove the belt guides: 8 단계, 이미지 1/1
    • Use a 12 mm socket to remove the two bolts securing the belt guides to the inner belt cover.

    • Use a 10 mm socket to remove the bolt securing the inner belt cover to the frame.

  9. Honda Rear Tine Tiller FRC800K1A Transmission Replacement, Lower the guard: 9 단계, 이미지 1/2 Honda Rear Tine Tiller FRC800K1A Transmission Replacement, Lower the guard: 9 단계, 이미지 2/2
    • Use a 14 mm socket to loosen the two bolts securing the guard to the frame.

    • These bolts have corresponding 14 mm nuts on their opposite ends. You will need to keep the bolts steady with a wrench or socket for the nuts to become loose.

    • Remove both nuts, but do not remove the bolts yet.

  10. Honda Rear Tine Tiller FRC800K1A Transmission Replacement: 10 단계, 이미지 1/2 Honda Rear Tine Tiller FRC800K1A Transmission Replacement: 10 단계, 이미지 2/2
    • Remove the frontmost guard bolt.

  11. Honda Rear Tine Tiller FRC800K1A Transmission Replacement: 11 단계, 이미지 1/2 Honda Rear Tine Tiller FRC800K1A Transmission Replacement: 11 단계, 이미지 2/2
    • Grab the guard and lower it to the ground, pivoting it on the rear guard bolt.

  12. Honda Rear Tine Tiller FRC800K1A Transmission Replacement, Remove the pulley bolts: 12 단계, 이미지 1/1
    • Use a 12 mm socket to remove the motor and transmission pulley bolts.

    • Hold the pulleys steady to more easily remove the bolts.

  13. Honda Rear Tine Tiller FRC800K1A Transmission Replacement, Remove the motor pulley: 13 단계, 이미지 1/2 Honda Rear Tine Tiller FRC800K1A Transmission Replacement, Remove the motor pulley: 13 단계, 이미지 2/2
    • Remove the motor pulley.

    • Keep track of the key—which may fall out on its own—and keep it with the motor pulley.

  14. Honda Rear Tine Tiller FRC800K1A Transmission Replacement, Remove the transmission pulley: 14 단계, 이미지 1/3 Honda Rear Tine Tiller FRC800K1A Transmission Replacement, Remove the transmission pulley: 14 단계, 이미지 2/3 Honda Rear Tine Tiller FRC800K1A Transmission Replacement, Remove the transmission pulley: 14 단계, 이미지 3/3
    • Pull the transmission pulley straight off of the splined shaft to remove.

  15. Honda Rear Tine Tiller FRC800K1A Transmission Replacement, Remove the tensioner pulley: 15 단계, 이미지 1/3 Honda Rear Tine Tiller FRC800K1A Transmission Replacement, Remove the tensioner pulley: 15 단계, 이미지 2/3 Honda Rear Tine Tiller FRC800K1A Transmission Replacement, Remove the tensioner pulley: 15 단계, 이미지 3/3
    • Use snap ring pliers to remove the snap ring securing the tensioner pulley to its shaft.

  16. Honda Rear Tine Tiller FRC800K1A Transmission Replacement: 16 단계, 이미지 1/2 Honda Rear Tine Tiller FRC800K1A Transmission Replacement: 16 단계, 이미지 2/2
    • Remove the tensioner pulley.

  17. Honda Rear Tine Tiller FRC800K1A Transmission Replacement, Remove the wire clips: 17 단계, 이미지 1/3 Honda Rear Tine Tiller FRC800K1A Transmission Replacement, Remove the wire clips: 17 단계, 이미지 2/3 Honda Rear Tine Tiller FRC800K1A Transmission Replacement, Remove the wire clips: 17 단계, 이미지 3/3
    • Use needle nose pliers to remove the three wire clips securing various cables to the back of the inner belt cover.

  18. Honda Rear Tine Tiller FRC800K1A Transmission Replacement: 18 단계, 이미지 1/1
    • Use a 12 mm socket to remove the two remaining inner belt cover bolts behind the transmission pulley.

  19. Honda Rear Tine Tiller FRC800K1A Transmission Replacement, Remove the inner belt cover: 19 단계, 이미지 1/3 Honda Rear Tine Tiller FRC800K1A Transmission Replacement, Remove the inner belt cover: 19 단계, 이미지 2/3 Honda Rear Tine Tiller FRC800K1A Transmission Replacement, Remove the inner belt cover: 19 단계, 이미지 3/3
    • Pull the inner belt cover clear of the motor and transmission shafts.

    • Remove the inner belt cover.

  20. Honda Rear Tine Tiller FRC800K1A Transmission Replacement, Remove the side tine guards: 20 단계, 이미지 1/2 Honda Rear Tine Tiller FRC800K1A Transmission Replacement, Remove the side tine guards: 20 단계, 이미지 2/2
    • Use a 12 mm socket and wrench to remove the six sets of side guard bolts and nuts, three on each side.

  21. Honda Rear Tine Tiller FRC800K1A Transmission Replacement: 21 단계, 이미지 1/2 Honda Rear Tine Tiller FRC800K1A Transmission Replacement: 21 단계, 이미지 2/2
    • Slide the side guard off of the curved main guard to remove.

    • Repeat the same process on the opposite side.

  22. Honda Rear Tine Tiller FRC800K1A Transmission Replacement, Remove the rotary tine: 22 단계, 이미지 1/1
    • Use a 14 mm socket to remove the two rotary tine retaining bolts.

    • Repeat the same process on the opposite rotary tine.

  23. Honda Rear Tine Tiller FRC800K1A Transmission Replacement: 23 단계, 이미지 1/3 Honda Rear Tine Tiller FRC800K1A Transmission Replacement: 23 단계, 이미지 2/3 Honda Rear Tine Tiller FRC800K1A Transmission Replacement: 23 단계, 이미지 3/3
    • Slide the rotary tine off its axle to remove it.

    • Repeat the same process on the opposite rotary tine.

  24. Honda Rear Tine Tiller FRC800K1A Transmission Replacement, Remove the drag bar: 24 단계, 이미지 1/3 Honda Rear Tine Tiller FRC800K1A Transmission Replacement, Remove the drag bar: 24 단계, 이미지 2/3 Honda Rear Tine Tiller FRC800K1A Transmission Replacement, Remove the drag bar: 24 단계, 이미지 3/3
    • Use a 14 mm socket to remove the bolt holding the drag bar in place.

    • Remove the drag bar.

  25. Honda Rear Tine Tiller FRC800K1A Transmission Replacement, Remove the cable guide: 25 단계, 이미지 1/1
    • Use a Phillips #1 screwdriver to remove the cable guide screw.

  26. Honda Rear Tine Tiller FRC800K1A Transmission Replacement: 26 단계, 이미지 1/3 Honda Rear Tine Tiller FRC800K1A Transmission Replacement: 26 단계, 이미지 2/3 Honda Rear Tine Tiller FRC800K1A Transmission Replacement: 26 단계, 이미지 3/3
    • Pull the cable guide's metal clip out of the shifter frame.

    • Unwind the cables from the cable guide.

    • Remove the cable guide.

  27. Honda Rear Tine Tiller FRC800K1A Transmission Replacement, Remove the cable clips: 27 단계, 이미지 1/1
  28. Honda Rear Tine Tiller FRC800K1A Transmission Replacement, Remove the tensioner spring: 28 단계, 이미지 1/2 Honda Rear Tine Tiller FRC800K1A Transmission Replacement, Remove the tensioner spring: 28 단계, 이미지 2/2
    • Lift up on the tensioner pulley arm to loosen the tension on the tensioner spring.

  29. Honda Rear Tine Tiller FRC800K1A Transmission Replacement: 29 단계, 이미지 1/2 Honda Rear Tine Tiller FRC800K1A Transmission Replacement: 29 단계, 이미지 2/2
    • Remove the top of the tensioner spring from the end of the clutch cable.

  30. Honda Rear Tine Tiller FRC800K1A Transmission Replacement: 30 단계, 이미지 1/2 Honda Rear Tine Tiller FRC800K1A Transmission Replacement: 30 단계, 이미지 2/2
    • Remove the bottom side of the tensioner spring from the tensioner arm.

    • Remove the tensioner spring.

  31. Honda Rear Tine Tiller FRC800K1A Transmission Replacement, Remove the clutch cable: 31 단계, 이미지 1/3 Honda Rear Tine Tiller FRC800K1A Transmission Replacement, Remove the clutch cable: 31 단계, 이미지 2/3 Honda Rear Tine Tiller FRC800K1A Transmission Replacement, Remove the clutch cable: 31 단계, 이미지 3/3
    • Pull up on the clutch cable to remove it from its slot.

  32. Honda Rear Tine Tiller FRC800K1A Transmission Replacement: 32 단계, 이미지 1/1
    • Use a Phillips #1 screwdriver to remove the cable guide screw.

    • Remove the cable from the cable guide.

  33. Honda Rear Tine Tiller FRC800K1A Transmission Replacement: 33 단계, 이미지 1/1
  34. Honda Rear Tine Tiller FRC800K1A Transmission Replacement, Remove change lever extension: 34 단계, 이미지 1/3 Honda Rear Tine Tiller FRC800K1A Transmission Replacement, Remove change lever extension: 34 단계, 이미지 2/3 Honda Rear Tine Tiller FRC800K1A Transmission Replacement, Remove change lever extension: 34 단계, 이미지 3/3
    • Use needle nose pliers to straighten the change lever pin.

    • Pull the pin straight out to remove.

  35. Honda Rear Tine Tiller FRC800K1A Transmission Replacement: 35 단계, 이미지 1/2 Honda Rear Tine Tiller FRC800K1A Transmission Replacement: 35 단계, 이미지 2/2
    • Slide the change lever extension off its base to remove.

  36. Honda Rear Tine Tiller FRC800K1A Transmission Replacement, Remove the shift linkage mounting bracket: 36 단계, 이미지 1/1
    • Remove the three shift linkage mounting bracket bolts and nuts:

    • Two 12 mm bolts and nuts

    • One 14 mm nut

    • This nut is holding the tensioner pulley arm assembly to the bracket. It may fall away once you remove this nut.

  37. Honda Rear Tine Tiller FRC800K1A Transmission Replacement: 37 단계, 이미지 1/2 Honda Rear Tine Tiller FRC800K1A Transmission Replacement: 37 단계, 이미지 2/2
    • Pull the shift linkage mounting bracket away from the frame.

    • If it hasn't already come off, the tensioner pulley arm assembly may fall away once you remove the mounting bracket.

  38. Honda Rear Tine Tiller FRC800K1A Transmission Replacement: 38 단계, 이미지 1/3 Honda Rear Tine Tiller FRC800K1A Transmission Replacement: 38 단계, 이미지 2/3 Honda Rear Tine Tiller FRC800K1A Transmission Replacement: 38 단계, 이미지 3/3
    • Pivot the shift lever out and away from the shift gate to remove it.

  39. Honda Rear Tine Tiller FRC800K1A Transmission Replacement, Remove the shift gate: 39 단계, 이미지 1/1
    • Use a 14 mm socket to remove the two shift gate through-bolts.

  40. Honda Rear Tine Tiller FRC800K1A Transmission Replacement: 40 단계, 이미지 1/2 Honda Rear Tine Tiller FRC800K1A Transmission Replacement: 40 단계, 이미지 2/2
    • Lift the shift gate off of the transmission to remove it.

  41. Honda Rear Tine Tiller FRC800K1A Transmission Replacement, Remove the shifting arms: 41 단계, 이미지 1/3 Honda Rear Tine Tiller FRC800K1A Transmission Replacement, Remove the shifting arms: 41 단계, 이미지 2/3 Honda Rear Tine Tiller FRC800K1A Transmission Replacement, Remove the shifting arms: 41 단계, 이미지 3/3
    • Use a 10 mm socket to remove the rotary change shifting arm bolt.

    • Remove the rotary change shifting arm.

  42. Honda Rear Tine Tiller FRC800K1A Transmission Replacement: 42 단계, 이미지 1/3 Honda Rear Tine Tiller FRC800K1A Transmission Replacement: 42 단계, 이미지 2/3 Honda Rear Tine Tiller FRC800K1A Transmission Replacement: 42 단계, 이미지 3/3
    • Use a 10 mm socket to remove the two remaining shifting arm bolts.

    • Remove the two remaining shifting arms.

  43. Honda Rear Tine Tiller FRC800K1A Transmission Replacement, Remove the handle: 43 단계, 이미지 1/1
    • Use a 14 mm socket to remove the front handle bolt.

    • Use a 14 mm socket to remove the shouldered handle angle selection bolt.

  44. Honda Rear Tine Tiller FRC800K1A Transmission Replacement: 44 단계, 이미지 1/3 Honda Rear Tine Tiller FRC800K1A Transmission Replacement: 44 단계, 이미지 2/3 Honda Rear Tine Tiller FRC800K1A Transmission Replacement: 44 단계, 이미지 3/3
    • Grab and rotate the handle off of the frame towards the motor.

    • Be careful not to snag, bend, or rip any cables as they are all still attached to the handle.

    • Set the handle near the motor.

  45. Honda Rear Tine Tiller FRC800K1A Transmission Replacement, Remove the blade guard: 45 단계, 이미지 1/1
    • Use a 17 mm socket to remove the three frontside blade guard bolts.

    • Use a 14 mm socket to remove the four backside blade guard bolts.

  46. Honda Rear Tine Tiller FRC800K1A Transmission Replacement: 46 단계, 이미지 1/3 Honda Rear Tine Tiller FRC800K1A Transmission Replacement: 46 단계, 이미지 2/3 Honda Rear Tine Tiller FRC800K1A Transmission Replacement: 46 단계, 이미지 3/3
    • Rotate the blade guard up and off of the transmission to remove it.

  47. Honda Rear Tine Tiller FRC800K1A Transmission Replacement, Separate the transmission from the frame: 47 단계, 이미지 1/1
    • The motor may fall away from the transmission during this step if it is not properly supported. Take care to ensure both the transmission and motor are supported.

    • Use a 14 mm socket to remove the two frame bolts.

  48. Honda Rear Tine Tiller FRC800K1A Transmission Replacement: 48 단계, 이미지 1/2 Honda Rear Tine Tiller FRC800K1A Transmission Replacement: 48 단계, 이미지 2/2
    • The transmission and motor are both very heavy. This may require two people.

    • Consider supporting the transmission with jack stands so you can easily remove the wheels in the coming steps.

    • While supporting both sides, roll the transmission away from the motor and frame.

  49. Honda Rear Tine Tiller FRC800K1A Transmission Replacement, Remove the wheels: 49 단계, 이미지 1/3 Honda Rear Tine Tiller FRC800K1A Transmission Replacement, Remove the wheels: 49 단계, 이미지 2/3 Honda Rear Tine Tiller FRC800K1A Transmission Replacement, Remove the wheels: 49 단계, 이미지 3/3
    • Remove the wheels.

    • Make sure the transmission is supported such that there isn't too much pressure on the now-exposed axles.

결론

To reassemble your device, follow these instructions in reverse order.

Carsten Frauenheim

회원 가입일: 03/10/20

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